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News - Mining, Tunnelling, Geotechnics, Energy

17.12.2020 (599 Clicks)

Glencore enters Partnership with Tre-Altamira to expand Satellite Monitoring across its Tailings Storage Facilities

Glencore has entered a global agreement with Tre-Altamira to expand satellite monitoring to over 110 of its dams worldwide making this the largest industry monitoring agreement to date specifically focusing on Tailings Storage Monitoring.

 

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15.12.2020 (624 Clicks)

CRC ORE and Hatch take an exciting Step forward with Grade Engineering Partnership Announcement

In an exciting move forward for the mining industry, Brisbane-based Cooperative Research Centre for Optimising Resource Extraction (CRC ORE) has announced that Hatch has been awarded an exclusive license to commercialize Grade Engineering Consulting Services. Developed by CRC ORE, the innovative suite of Australian-developed mining technologies is set to be taken worldwide.

 

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15.12.2020 (701 Clicks)

Metso Outotec delivers Flotation Technology to GTK’s Pilot Plant

Metso Outotec will deliver new, smart flotation cells to GTK Mintec’s pilot plant in Outokumpu, Finland. The delivery consists of approximately 20 pilot flotation machines and additional equipment. GTK Mintec is replacing the flotation cells to modernize and expand its services. The new flotation cells will support the improvement of the monitoring of beneficiation studies and process design.

 

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15.12.2020 (736 Clicks)

New Metro Station for Pyrmont in the Sydney Metro West Project

The NSW Government will build a new metro railway station at Pyrmont as part of the mega Sydney Metro West project, greatly enhancing plans to revitalise the inner city precinct to encourage jobs, investment and economic growth.

 

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11.12.2020 (726 Clicks)

Continental develops sensor-based Inspection Service for Conveyor Belt Systems


  • Detection of idler defects via camera and acoustic signals permits predictive maintenance and identification of weak points before damage occurs
  • Digital, AI-based service solution enables data-assisted remote monitoring by means of drones and microphones, predictive maintenance units and rapid, targeted action in event of need

Technology company Continental has developed a service solution for monitoring conveyor belt systems to permit early identification of weak points along a belt conveyor system before damage resulting in unscheduled and cost-intensive downtimes occurs. The new, technology-based approach, which was developed to the prototype stage in the Incubator program of Co-pace, the company’s own startup organization, offers a combination of visual and acoustic inspection and also permits the efficient, data-assisted planning of maintenance intervals; it replaces the conventional and usually very laborious manual process with sensor-based technologies that permit a more precise inspection process, reduce the verification input and enable predictive maintenance.

Cameras and microphones ensure valid readings

Idlers are important components of a belt conveyor and are essential in ensuring smooth conveying operations. A conveyor belt on a medium-sized conveyor with a belt length of 40 km in total runs over some 120,000 idlers. Around 30 % of the operational faults with belt conveyors are attributable to defects with idlers that it was not possible to identify in a timely manner. The new service offering is in response to this fact. It comprises a hybrid solution that addresses different applications and sections. On the one hand, inspection of open sections and operations is carried out from the air using a drone equipped with infrared and RGB cameras that monitors both sides of the belt conveyor. As soon as the drone has flown over the section under inspection, it returns to an autonomous charging station in order to upload the data collected to the relevant cloud via an IoT (Internet of Things) module during the charging process. The image data is processed with the aid of an AI-assisted (AI: artificial intelligence) algorithm and analyzed with reference to any detected idler defects.

Continuous maintenance in covered sections or underground conveyors, on the other hand, is carried out using fixed microphones installed every 20 to 25 m that capture frequency variations in the numerous idlers. The audio recording is conducted twice a day, with the data being uploaded to the cloud specified above. Events that indicate a damaged idler are then investigated using an AI-based algorithm.

Data-assisted condition monitoring enables demand-driven service intervals

“Conventional and often manual inspection methods can be very time-consuming, imprecise or even dangerous for service technicians because of the belt length or local circumstances such as underground routing and enclosed sections. Documentation is also often performed manually, with reports having to be manually input subsequently into the relevant datasets. Maintenance intervals also frequently follow a fixed rotational principle, meaning that measures required on short notice to avoid or prevent conveyor failures cannot be carried out in a timely manner,” explains Clemens Panzer, who plays a leading role in the new development as a member of the interdisciplinary team set up for this project. Sensor-based inspection, by contrast, permits data-assisted remote monitoring of system condition, with the result that potential damage can be detected at an early stage and avoided. Another benefit is that “the data collected will automatically be made available in a digital form in the future via a user-friendly interface. The data can be viewed at any time and permits the demand-driven planning of relevant service periods. Changes in the conveyor condition over an extended period can be analyzed significantly better using the stored historical data, and the anticipated service life of the components can also be better estimated.”

To date, the solution has been successfully tested in initial field trials. Further pilot projects with potentially interested parties are planned. The system is scheduled to be operational in the course of 2021. “We expect a viable software solution for future service operations to be available in the course of next year,” says Panzer.

Prototype development in the company-owned Incubator

The Incubator operated by startup organization Co-pace provided the necessary environment for the rapid validation of technology- and market-relevant assumptions that underpin the concept and for initial data collections and tests for creating the prototype. To enable this to happen, the necessary expertise was assembled in an interdisciplinary team that examined the system’s feasibility, viability and attractiveness based on data, interviews with experts and customer feedback and incorporated the findings for the purposes of optimizing the product. Recording audio signals, for instance, resulted in the successful analysis of idlers – whereas only a visual inspection was originally planned. The leap from concept to prototype was completed in just two months.

Source: Continental



Continental, Innovation, Belt, conveying, monitoring, maintenance, camera, acoustic, signal, Clemens Panzer, field trial, pilot, drone, inspection

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10.12.2020 (755 Clicks)

ABB and Talga to explore Development and Construction Options for major European Battery Anode Project at Graphite Mine

Memorandum of Understanding (MoU) agreement signed by both companies with plans underway for production facility and integrated graphite mine in Sweden

 

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10.12.2020 (1194 Clicks)

Fugro wins Investigation Contracts for IJmuiden Ver Offshore Wind Farm Zone in the Netherlands

Fugro has been awarded three geotechnical investigation contracts for IJmuiden Ver, the largest offshore wind farm (OWF) zone to be developed in the Dutch part of the North Sea.

 

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10.12.2020 (642 Clicks)

SMT Scharf AG receives first Order from Polymetal for underground EVs

  • First order totalling over EUR 4 million
  • Delivery of underground LHDs and trucks planned for 2021
  • Strategic partnership with Polymetal to develop underground EVs bears first fruits
 

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08.12.2020 (765 Clicks)

Solmax’s new Leak Location Suite – an advanced Approach to preventing Geomembrane Leaks

Smart technology for cost-effective, high-performance containment

 

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08.12.2020 (650 Clicks)

Metso Outotec reaches Milestone of 100 Life Cycle Services Contracts for Aggregates Customers in India

Metso Outotec has passed the milestone of 100 Life Cycle Services contracts for aggregates customers in India. The customer base covers large and mid-size quarries and aggregates contractors. The first LCS contracts in India were signed in 2004, and the number of contracts has grown significantly in recent years.

 

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11.07.2023 

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11.07.2023 

The first Segment Gasket with CE MarkingThe first Segment Gasket with CE Marking

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06.04.2023 

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