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Murray & Roberts: New Concrete Technology lays Foundation for Green Building Techniques

There could be no stronger statement about Murray & Roberts Construction’s innovative approach to sustainable building technologies than applying this to the world’s largest inland port.


Transnet’s City Deep Container Terminal in Johannesburg recently underwent a major revamp that required the 144000 m² facility to be resurfaced and expanded by an additional 2000 m². A key stipulation in the contract was to recycle more than 10000m² of the original surface concrete in the new build to meet Transnet’s sustainability objectives.

“We are proud to say that, with the client’s buy-in, we exceeded this requirement by processing more than 35000 m² of the old concrete and almost 65000 m² of layer works,” says Jerome Govender, Operating Platform Executive of Murray & Roberts Infrastructure & Building. “The true innovation, however, was using a revolutionary new geopolymer concrete and High Volume Pulverised Flue Ash (HVPFAC) concrete to surface the terminal, thereby raising the sustainability bar to even higher levels.”

This unique approach to sustainable building technologies was given credence earlier this year when the City Deep Container Terminal project was named runner-up in the Nedbank Capital Sustainable Business Awards’ Infrastructure and Renewable Energy category. Giving even greater substance to this recognition is that the category winner, the Tshedimosetso House in Pretoria owned by Growthpoint Properties, was developed by Murray & Roberts.

HVPFAC relies on a relatively new technique that combines flue ash recovered from coal burnt in power generation plants with mineral slag to produce a concrete that has clear environmental benefits.

“HVPFAC has in the past been considered inferior to conventional concrete, but our processes and technological advancements have shown that this is no longer the case,” explains Govender. “The compound significantly reduced water consumption, improved workability, minimised cracking and enhanced durability, demonstrating that new technologies can compete favourably with materials that had become industry staples.”

Geopolymer concrete, on the other hand relies on using industrial by-products to form a solid binder that has similar characteristics to Portland cement. Using this technique, CO2 emissions are reduced by up to 90% while the concrete also has improved resistance to fire and aggressive chemicals.

“We firmly believe that the application of these technologies point to the future of construction methodologies. These are particularly relevant to South Africa given the focus on carbon emissions and the introduction of a carbon tax,” says Govender. “Of course, it also takes foresight from our clients to adopt these technologies, and Transnet needs to be commended for allowing us the leeway to show how they could benefit.”

About Murray & Roberts

Murray & Roberts is South Africa’s leading engineering and construction services company. It has delivered infrastructure throughout South and Southern Africa for more than 110 years and is today recognised as an international engineering and construction group. Murray & Roberts is a group of world-class companies and brands aligned to the same purpose and vision, and guided by the same set of values.

The company offers civil, mechanical, electrical, mining and process engineering, general building, procurement, construction, commissioning, operations and maintenance services. Murray & Roberts does so in the global underground mining market, selected international oil & gas markets, selected African power and industrial markets and selected African infrastructure sectors.

Murray & Roberts operates in Southern, Central and Western Africa, Middle East, Southeast Asia, Australasia and North and South America. The company is based in Johannesburg South Africa, where it has a public listing on the JSE Limited. It has principle offices in Australia, Botswana, Canada, Chile, Ghana, Mozambique, Namibia, United Arab Emirates, United States of America and Zambia.

Source: Murray & Roberts

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