A 6.5 km (4 mi) long tunnel for wastewater storage below Louisville, Kentucky, USA has more to it than meets the eye. “At first glance, this seems like a straightforward project, but it turned out to be much more challenging,” said Shemek Oginski, Project Manager for the contractor, a joint venture of Shea/Traylor. The 6.7 m (22 ft) diameter Robbins Main Beam TBM and conveyor system had to cope with overstress in the crown that resulted in significant rock fallout in seven different areas, as well as methane gas in the tunnel. By the machine’s breakthrough on September 22, 2020, the crew had much to celebrate.